GREEN SAND MOULDING & MOULD HANDLING

  • Hunter 10 Automated Moulding Machine (14×19”)
    • Paired with Vulcan TruFlo 118 position Mould Handling System
  • Hunter 10 Automated Moulding Machine (14×19”)
    • Paired with Hunter 24 position Turntable and 3-wide Cooling Belt
  • Hunter 20 Automated Moulding Machine (20×24”)
    • Paired with 110 position Hunter Linear Handling System
  • Hunter 20XL Automated Moulding Machine with HLM Draw Station (20×24”)
    • Paired with Vulcan Truflo 120 position Mould Handling System
  • Hunter 20XL Shallow Flask Automated Moulding Machine with HLM Draw Station (20×24”)
    • Paired with 24 position Turntable and 2-Wide Cooling Belt
  • SPOmatic Automated Moulding Machine by EMI (32×44”)
    • Paired with 108 position Mould Handling System

 

CORE MAKING

All cores are made in-house on the following air-set and shell equipment:

  • 2 – Laempe Automatic Core Shooter Model LL10
  • 1 – Laempe Automatic Core Shooter Model LB25
  • 1 – Cooper Chapman Twin Station Shell Core Machine Model CVAG 1015
  • 1 – Harrison Dual Station Twin Shell Core Machine 1818-DS
  • 1 – Eaton Kenway Automatic Storage and Retrieval System (ASRS)

SAND PREPARATION AND HANDLING

Hunter Foundry:

  • Simpson Multi Cooler Model MC-150 (150 tph)
  • Simpson Multi Mull Model 22-G (100 tph)
  • Green Sand Controls Compactability Controller
  • Ward and Carrier Return Sand System
  • Fully automated PLC Controls with Touchscreen Interface

SPO Foundry:

  • Simpson Speedmullor 100B-250 (120tph)
  • Simpson Multi Cooler Model MC-50
  • Green Sand Controls Compactability Controller
  • Fully automated PLC Controls with Touchscreen Interface

MELTING

  • 44,000 lb Ajax Channel Induction Furnace with 1,000 kW Power Supply
  • 2 – 3,200 lb Inductotherm Coreless Induction Furnaces each with a dedicated 1,500 kW Power Supply

GRINDING, CLEANING, & HEAT TREATING

  • 4 – Vulcan FoxAll Model 424FS Robotic Grinding Cells
  • 2 – Vulcan FoxAll Model 636FS Robotic Grinding Cells
  • 15 – High Speed and Snag Grinding Stations using Conventionally Bonded and Diamond Wheels
  • 3 – Wheelabrator Tumblast Shot Blast Machines
  • 3 – Rosler Barrel Blast Machines
  • Didion Model MD-100 Mark-II Rotary Media Drum
  • Heat Treat Furnace with PID Controls
  • Eaton Kenway Automated Storage and Retrieval System (ASRS)

QUALITY ASSURANCE

  • 2 – SPECTROMAXx Arc/Spark Spectrometers
  • 2 – King Brinell Harness Testers
  • FARO Quantum S 7-Axis CMM with Laser Probe HD
  • Satec Model HVL Hydraulic Tensile Testing Machine with Precision Load Cell

PATTERN SHOP

Fully equipped internal pattern shop with the equipment and skills needed for woodwork, machining, and plastic epoxy mould making.

MAINTENANCE & FABRICATION DEPARTMENT

A fully equipped in-house maintenance and welding shop staffed by journeyman Electricians, Millwrights, and Welders provide 24-hour maintenance support to the foundry.